Code Alarm SRT 1600 Installation Manual

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48/50LC 04---06
Single Package Rooftop Units
with ComfortLink Controls Version 1.X
and PURONr (R---410A) Refrigerant
Cont ro ls , St art---Up, Operat io n
and Troubleshooting
IMPORTANT: This literature covers 48/50LC 04--06 models with
ComfortLink Software version 1.x.
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
BASIC CONTROL USAGE 3...........................
ComfortLink Control 3................................
Scrolling Marquee 3..................................
Accessory Navigator Display 4..........................
Operation 4.........................................
System Pilott and Touch Pilot Devices 4.................
CCN Tables and Display 4.............................
Conventions Used in This Manual 6......................
START--UP 6.........................................
Unit Preparation 6....................................
Compressor Mounting 6...............................
Refrigerant Service Ports 6.............................
Crankcase Heater 6...................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 7...........................
Return--Air Filters 7..................................
Outdoor--Air Inlet Screens 7............................
Accessory Installation 7...............................
Orifice Change (48LC) 7..............................
Gas Heat (48LC) 8...................................
CONTROLS QUICK SET--UP 8.........................
Control Set Point and Confirmation Log 8.................
Thermostat Control 8.................................
Space Temperature Sensor Control -- Direct Wired
(T--55 or T--56 or T--59) 8.............................
T--58 Communicating Room Sensor 8....................
CCN Linkage Control 8...............................
System Pilott -- Communication Space Sensor 8...........
Thermidistat Control 8................................
Space Humidistat Control 9............................
Relative Humidity Sensor Control 9......................
CCN Communication 9...............................
Accessories 9.......................................
Programming Operating Schedules 9.....................
SERVICE TEST 11....................................
Independent Outputs 11...............................
Fan Test 11.........................................
Cooling Test 11.....................................
Heating Test 11......................................
THIRD PARTY CONTROL 11..........................
Cooling/Heating Control 11............................
Dehumidification Control 11...........................
Remote Occupancy 12................................
Fire Shutdown 12....................................
Alarm Output 12.....................................
Economizer Damper Control 12.........................
CONTROLS OPERATION 12...........................
Display Configuration 12..............................
Unit Configuration 12.................................
Modes 13..........................................
General Operation 14.................................
Temperature Setpoint Determination 14...................
Occupancy Determination 14...........................
Indoor Fan Operation 15...............................
Cooling Operation 16.................................
Heating Operation 18.................................
Economizer 20......................................
Indoor Air Quality (IAQ) 22............................
Temperature Compensated Start 23.......................
Carrier Comfort Network (CCN)
R
Configuration 24.........
Demand Limit 24....................................
Linkage 25.........................................
Alarm Handling 25...................................
TROUBLESHOOTING 26..............................
Complete Unit Stoppage 26............................
Restart Procedure 26..................................
Alarms and Alerts 26.................................
Control Module Communication 31......................
Communication Failures 31............................
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1 2 3 4 5 6 ... 83 84

Summary of Contents

Page 1 - Single Package Rooftop Units

48/50LC 04---06Single Package Rooftop Unitswith ComfortLink Controls Version 1.Xand PURONr (R---410A) RefrigerantCont ro ls , St art---Up, Operat io n

Page 2 - SAFETY CONSIDERATIONS

104. Configure the beginning of the occupied time period forPeriod 1 (OCC). Press ENTER to go into Edit mode, andthe first two digits of the 00.00 wil

Page 3 - BASIC CONTROL USAGE

11SERVICE TESTThe Service Test function can be used to verify proper operation ofcompressors, heating stages, indoor fan, power exhaust fans,economize

Page 4 - CCN Tables and Display

12Remote OccupancyThe remote occupancy input is provided on the field connectionterminal board (TB). The Remote Occupancy Switchconfiguration, Configu

Page 5 - Generic Status Display Table

13Remote Occupancy Switch (RM.SW)This configuration identifies if a remote occupancy switch isinstalled, and what status (normally open, normally clos

Page 6 - START-UP

14Heat OAT Lockout (H.LOC)Displays if heating operation is prevented due to outdoortemperature limit lockout.Econo Cool OAT Lockout (E.LOC)Displays if

Page 7 - Orifice Change (48LC)

15(Level 3 PriorityThe following occupancy options are determined by the state ofOccupancy Schedule Number (Configuration→CCN→SCH.O→SCH.N) and the Glo

Page 8 - CONTROLS QUICK SET--UP

16override condition is cleared the speed will go to the nextcommanded speed.Supply Fan Speed 1, 2, and 3 (F.SP1,F.SP2,andF.SP3)These configurations d

Page 9 - Accessories

17Space Sensor ControlSpace sensor staging control is an adaptive anticipation control thatweighs the actual space demand against the trend of that de

Page 10

18value is below the Space RH Setpoint (RH.SP) minus the SpaceRH Deadband (Setpoints →RH.DB), then dehumidification is nolonger needed. If the unit is

Page 11 - THIRD PARTY CONTROL

19Thermostat ControlFor the unit to enter heating mode, three additional things must betrue: the indoor fan must be ok to use, the mode changeover tim

Page 12 - CONTROLS OPERATION

2Cooling Troubleshooting 32...Economizer Troubleshooting 33...Heating Troubleshooting 34...

Page 13

20→HT.2), power is supplied to the second stage of the main gasvalve. If both stage 1 and stage 2 of the gas valve close, gas will beturned off to the

Page 14 - Occupancy Determination

21The shape of the Economizer Minimum Position vs. Fan Speedcurve is determined by the configuration parameters: Econ Min at25% Fan speed (Configurati

Page 15 - Indoor Fan Operation

22is greater than the value of Configuration→ECON→PE.2 and thefan is running High Speed. There are small time delays to ensurethat rapid cycling does

Page 16 - Cooling Operation

23fan is not operating, the economizer position will be zero. If theoverride is not active and the building is unoccupied, theeconomizer position will

Page 17 - Dehumidification Control

24Setting Up the SystemThe settings for temperature compensated start can be found in thelocal display under Configuration→UNIT.ITEM EXPANSION RANGE U

Page 18 - Heating Operation

25To limit stages through network writes, the points Run Status→COOL→MAX.C and Run Status→HEAT→MAX.H are forcedon the network through CCN points MAXCS

Page 19 - Heat Relay Control

26result in the alarm output relay, ALRM, status of ON and 24 vacbetween C and X on the field connection terminal board when thatparticular condition

Page 20 - Fan Speed %

27error might not allow the compressor to start). The HPS and optionalCOFS are wired in series with compressor relays on the MBB. If oneof these opens

Page 21 - HCSP --- High Cool Set Point

28suction only has to drop 5 PSIG. This alert causes a strike for thecircuit. The alert resets automatically. The cause of the alert isusually compres

Page 22 - VENTILATION FOR SOURCES

29opened or closed, the switch might be open or closed. Theconfiguration for this switch input can be found atConfiguration→UNIT→FN.SW. Verify that th

Page 23 - Temperature Compensated Start

3FIRE, EXPLOSION HAZARDFailure to follow this warning could result in personalinjury, death and/or property damage.Improper installation, adjustment,

Page 24 - Demand Limit

30Table 6 – ComfortLink Alarm CodesALARMORALERTNUMBE RDE SCRIPTIONACTION TAKEN B YCONTROLRESETMETHODPROBABLE CAUSET051Compressor A1 Safety TripAdd S t

Page 25 - Alarm Handling

31Control Module CommunicationRed LEDProper operation of the MBB and ECB control boards can bevisually checked by looking at the red status LEDs. When

Page 26 - TROUBLESHOOTING

32Cooling TroubleshootingUse the Scrolling Marquee display or a CCN device to view thecooling status display and the cooling diagnostic display (seeAp

Page 27

33Economizer TroubleshootingUse the unit Scrolling Marquee display or a CCN device to viewthe economizer status display and the economizer diagnosticd

Page 28

34Heating TroubleshootingUse the unit Scrolling Marquee display or a CCN device to viewthe heating status display and the heating diagnostic display (

Page 29

351 FLASH - INDOOR FAN DELAYMODIFIED (HEATING)2 FLASHES - OPENING OF LIMITSWITCH3 FLASHES - FLAME SENSORINDICATES FLAME WITHCLOSED GAS VALVE4 FLASHES

Page 30

36Table 11 – IGC Board LED Alarm CodesLEDFLASHCODEDESCRIPTIONACTION T AKEN BYCONTROLRESET METHOD PROBABLE CAUSEOn Normal Operation— — —Off Hardware Fa

Page 31 - Communication Failures

37Phase Loss ProtectionThe phase loss protection option will monitor the three-phase electricalsystem to provide phase reversal and phase loss protect

Page 32 - CB --- Circuit Breaker

38SCT.ASCT.ASize 04 UnitsSize 05 & 06 UnitsC12219Fig. 10 -- Saturated Condensing Temperature Thermistor Location — 48/50LC04--06Transducer Trouble

Page 33 - Economizer Troubleshooting

39Table 13 – Temperature (_F) vs Resistance/Voltage Drop Values for OAT, SAT, and SPT Thermistors (10K at 25_C Type II Resistors)TEMP(F)RESISTANCE(Ohm

Page 34 - Heating Troubleshooting

4Accessory Navigator DisplayThe accessory hand-held Navigator display can be used with the48/50LLC units. (See Fig. 2.) The Navigator display operates

Page 35 - “AUTO” position

40Table 14 – Temperature (_F) vs. Resistance/Voltage Drop Values for SCT Sensors (5K at 25_C Resistors)TEMP(F)RESISTANCE(Ohms)VOLTAGEDROP (V)TEMP(F)RE

Page 36 - PROBLEM CAUSE REMEDY

41Table 15 – Pressure (psig) vs. Voltage Drop Values for Suction Pressure TransducersPRESSURE(psig)VOLTAGEDROP (V)PRESSURE(psig)VOLTAGEDROP (V)PRESSUR

Page 37 - Thermistor Troubleshooting

42C12220Fig. 11 -- 48LC 04--06 ComfortLink Control Schematic48/50LC

Page 38 - Forcing Inputs and Outputs

43C12221Fig. 12 -- 50LC 04--06 ComfortLink Control Schematic48/50LC

Page 39

44C12222Fig. 13 -- 48LC 04--06 ComfortLink Power Schematic -- 208/230V, 460V 3 Phase Units48/50LC

Page 40

45C12223Fig. 14 -- 48LC 04--06 ComfortLink Power Schematic --575V 3 Phase Units48/50LC

Page 41 - MAJOR SYSTEM COMPONENTS

46C12224Fig. 15 -- 50LC 04--06 ComfortLink Power Schematic -- 208/230V, 460V, 575V 3 Phase Units48/50LC

Page 42

47Main Base Board (MBB)See Fig. 16 and Table 16. The MBB is the center of theComfortLink control system. It contains the major portion of theoperating

Page 43

48Table 16 – Main Base Board (MBB) ConnectionsDISPLAYNAMEPOINT DESCRIPTION SENSOR L OCATION TYPE OF I/OCONNECTIONPIN NUMBERINPUTSInput power from TRAN

Page 44

49Economizer Control Board (ECB)The ECB controls the economizer actuator. (See Fig. 17 and Table17.) The control signal from the ECB uses either the M

Page 45

5Table 2 – Scrolling Marquee Mode and Menu Display StructureRUNSTATUSSERVICETESTTEMPERATURES PRESSURES SETPOINTS INPUTS OUTPUTS CONFIGURATIONTIMECLOCK

Page 46

50Table 17 – Economizer Control Board (ECB) ConnectionsDISPLAY NAME POINT DESCRIPTIONSENSORLOCATIONTYPE OF I/OCONNECTIONPIN NUMBERINPUTSInput power fr

Page 47 - Main Base Board (MBB)

51Integrated Gas Control (IGC) BoardThe IGC is provided on gas heat units. (See Fig. 18 and Table 18.)The IGC controls the direct spark ignition syste

Page 48

52Low Voltage Terminal Board (TB)The field connection terminal board has 30 terminals oriented in 3rows of 10 terminals. The front has screw terminals

Page 49

53Table 20 – Central Terminal Board (CTB) ConnectionsCONNECTION LA-BELPIN NUMBER POINT DESCRIPTION 24Vac FROM 24V ac TODDCT’STA T7 Cool 1 Call MBB ECO

Page 50

54Variable Frequency Drive (VFD)On units equipped with supply fan VFDs, the indoor fan motor iscontrolled by a 3-phase VFD. The supply fan VFD is loca

Page 51 - RED LED-STATUS

55Table 22 – VFD Parameters Configured by Factory or VFD KeypadParameter Group Parameter Title ABB Parameter HVAC Default CARRIEROptions COMM PROT SEL

Page 52 - Central Terminal Board (CTB)

56Table 26 – VFD Motor Default ConfigurationsUNITSIZE(Digits7&8)UNITVOLTAGE(Digit 12)UNITSTATICOPTION(Digit 10)*COMFORTLINK CCN POINT (DISPLAY MEN

Page 53

57If diagnostics troubleshooting has determined that the drive isdefective during the warranty period, contact ABB AutomationInc., at 1--800--435--736

Page 54

58Table 27 — FAULT CODES (cont)FAULTCODEFAULT NAME IN PANEL DESCRIPTION AND RECOMMENDED CORRECTIVE ACTION101--- 105 SYSTEM ERROR Error internal to the

Page 55

59Table 28 — ALARM CODES (cont)ALARMCODEALARM NAMEIN PANELDESCRIPTION AND RECOMMENDED CORRECTIVE ACTION2013* AUTORESETThis alarm warns that the drive

Page 56 - VFD Diagnostics (with Keypad)

6Conventions Used in This ManualThe following conventions for discussing configuration points forthe local display (Scrolling Marquee or Navigator™ ac

Page 57

60To connect the unit to the network:1. Turn off power to the control box.2. Cut the CCN wire and strip the ends of the red (+), white(ground), and bl

Page 58 - Table 28 – ALARM CODES

61Protective DevicesCompressor ProtectionOvercurrentEach compressor has internal line break motor protection.OvertemperatureEach compressor has an int

Page 59 - Interface

62TO MAINBASE BOARDREDBLKREDBLKREDBLKSENSOR 1SENSOR 2SENSOR 3REDBLKSENSOR 6SENSOR 5REDBLKSENSOR 4REDBLKREDBLKREDBLKSENSOR 8SENSOR 7 SENSOR 91REDBLKTB1

Page 60

63Carrier Accessory KitsThere are specific accessory kits sold for various field installedaccessories. These kits vary based on model, size, voltage,m

Page 61 - Field-Installed Accessories

64APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — RUN STATUSITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCN WRITESTATUSRUN ST A TUS

Page 62

65APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — RUN STATUS (cont)ITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCN WRITESTATUSS.VFD

Page 63

66APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — RUN STATUS (cont)ITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCN WRITESTATUS(GENER

Page 64 - MODE — RUN STATUS

67APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — SERVICE TESTITEM EXPANSION RANGE UNITS CCN TABLE/Sub --- TABLE CCN POINTSERVICE TESTTEST Field Service

Page 65 - MODE — RUN STATUS (cont)

68APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — INPUTSITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCN WRITESTATUSDISPLAY WRITESTAT

Page 66

69APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — CONFIGURATIONSITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCN POINTPAGENO .CONFIGUR

Page 67 - MODE — SETPOINTS

7For belt drive units with a power exhaust option, the controlsrequire an accurate supply duct CFM at the unit design pointwhere the indoor fan will r

Page 68 - MODE — OUTPUTS

70APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCN POINTPAGENO .CO

Page 69 - MODE — CONFIGURATIONS

71APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCN POINTPAGENO .EC

Page 70 - MODE — CONFIGURATION (cont)

72APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCN POINTPAGENO .AL

Page 71

73APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCN POINTPAGENO .SC

Page 72

74APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — TIME CLOCKITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCN POINTTIME CLOCK CONFIGURA

Page 73

75APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — OPERATING MODESITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCNWRITESTA TUSDISPLA Y

Page 74 - CCN ONLY TABLES

76APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — OPERATING MODES (cont)ITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCNWRITESTA TUSD

Page 75 - MODE — OPERATING MODES

77APPENDIX — LOCAL DISPLAY AND CCN TABLESMODE — OPERATING MODES (cont)ITEM EXPANSION RANGE UNITSCCN TABLE/S u b --- T A B L ECCN POINTCCNWRITESTA TUSD

Page 76 - MODE — OPERATING MODES (cont)

78CONTROL SET POINT AND CONFIGURATION LOGMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:SOFTWARE VERSIONSMBB: CESR131505----_ _ECB: CESR131249----_ _MARQ: CESR1

Page 77 - MODE — ALARMS

79MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCNPOINTENTR YI.FAN INDOOR FAN CONFIG AFAN_CFGFTYP Indoor

Page 78 - INDICATE UNIT SETTINGS BELOW

8Gas Heat (48LC)Inspect the gas heat section of the unit. Verify the number ofburners match the number of heat exchanger openings and theburner assemb

Page 79

80MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFA ULTCCN TABLE/S u b --- T A B L ECCNPOINTENTR YHEAT Heating Configuration HEAT_CFGHT.TY Ty

Page 80

81MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCNPOINTENTR YAIR.Q Air Quality Config. IAQ_CFGIA.CF IAQ A

Page 81

82MODE — CONFIGURATION (cont)ITEM EXPANSION RANGE UNITS DEFAULTCCN TABLE/S u b --- T A B L ECCNPOINTENTR YTRIM Sensor Calibration (CCN TRIM --- seeMai

Page 82

83UNIT START-UP CHECKLISTMODEL NO.:DATE:I. PRE-START-UP:SERIAL NO:TECHNICIAN:j VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNITj VERIFY

Page 83 - UNIT START-UP CHECKLIST

84Copyright 2012 Carrier Corp. S 7310 W. Mo rris St. S India napolis, IN 46231 Edition Date: 04/12Manufacturer reser ves the right to change, at any t

Page 84 - Catalog No: 48---50LC---C01T

9item. The thermostat control type configuration,Configuration→UNIT→T.CTL, selects the unit response to thethermostat inputs above. See below for Spac

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