Code Alarm SRT 5500 Specifications Page 26

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December 2013
REQUEST FOR PROPOSALS FOR
PURCHASE AND DELIVERY OF HEAVY-DUTY BUSES
RFP SRTA-2014-01
TECHNICAL SPECIFICATIONS
PAGE-26
b. Wiring shall be insulated with two-layer cross-link polyethylene. Insulation must
be moisture proof and heat resistant. It shall be a design objective to route wiring
and harnesses in areas with no temperature build-up. If wiring must be run in
areas of heat build-up, it must withstand, without deterioration for the life of the
coach, the highest temperature in the area served. Engine compartment wiring
shall be heat, oil and flame resistant. Alternative insulation materials for special
installations may be used with the prior approval of the SRTA.
c. Wiring shall be protected from weather and mechanical injury. Cables should be
supported along their length and strain-relieved near terminations so that
connectors and terminals are not under stress. Wire and cable passing through
holes in sheet metal, structural members, etc. shall be protected with a grommet
or other approved device. Wire and cable subject to flexing shall be extra flexible
and shall be installed to allow for continual flexing without damage to the
conductors or insulation. Wiring routed next to or bent over other materials shall
be chafe protected by approved means.
d. All under coach looms, cable runs, connectors, terminations and harnesses
should be totally sealed to dirt, water and road hazards. Under coach wiring shall
be run in sealed flexible plastic conduit. All under coach wiring protection
methods shall be approved by the SRTA.
e. All electrical connectors shall be replaceable. Engine and transmission
harnesses shall have sealed, quick disconnect connectors to facilitate engine
and transmission removal. All high current connection points shall be coated with
approved conductive coating.
f. All wire termination loops shall have a minimum of 2 inches excess wire for
additional end terminal installation which will allow at least one replacement of
the termination without disrupting the wiring harness. Wires shall not be spliced
between terminations.
g. Cable terminations shall be pressure-type terminals applied with a full cycle
correct tool of the same manufacturer as the terminal. All terminals shall be full-
ring, interlocking or tongue-type sized for the terminal screw or stud.
h. All under coach connectors shall be of a locking type. A minimal number of
spade terminals inside the bus is acceptable. Connector terminals shall be
coated with approved dielectric grease. Drip loops shall be supplied on all under
coach termination points.
i. A description of all multiple pin connectors and the conductor identification
scheme shall be submitted in advance of the pre-production meeting to the
SRTA for review.
j. All electronics components and boxes shall have quick disconnect plugs
attached. Hard wiring to these boxes is prohibited.
k. The conductor identification shall be developed by the Contractor to give an
individual identifying designation to each wire for circuit tracing and renewal of
equipment and shall be shown on all electrical diagrams. All junction panel
terminals shall be numbered.
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