Code Alarm SRT 5500 Specifications Page 19

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December 2013
REQUEST FOR PROPOSALS FOR
PURCHASE AND DELIVERY OF HEAVY-DUTY BUSES
RFP SRTA-2014-01
TECHNICAL SPECIFICATIONS
PAGE-19
system shall be equipped with drain cocks. Air vent valves shall be fitted at high points in the cooling
system unless it can be demonstrated that the system is self-purging.
EMP, or approved equal, electric fan cooling system is required. Electric fans shall be
brushless, variable speed, reversible and have a corrosion resistant metal shroud with
finger guards. The fans should provide electronic feedback control and have diagnostics
capability through the standard SAE J1939 diagnostics port. The cooling system shall consist of
multiple electric DC brushless pusher type variable speed fans with electronic feedback controls.
Electric fan motor speeds shall have a minimum operating range of 0-5500 rpm with capability of
manual or automatic reverse operation in order to assist in debris removal. The cooling
system shall be equipped with a master controller with the following capabilities; automatically
reduce fan speed when the vehicle stops to minimize noise at the curbside, communicate on
the J1939 CAN data link with system diagnostic retorting via DM1 messaging, review and
download data via a laptop with service tool software, capable of software and calibration up-
dates, receive commands from the engine or transmission ECM, report fault codes by lighting a
engine compartment LED flashing light, sense engine compartment temperature and activate
fans if maximum temperature is exceeded, collect and store cooling system and vehicle
performance histogram data. If fans lose communication with the engine or sensors they shall
go into a default speed mode to avoid vehicle shutdown. This communication shall use the
industry standard RP1210 compliant datalink adapters connected via the standard 9-pin
diagnostic connector found in the engine compartment and interior of the bus. Independent
diagnostic detection shall be capable of identifying specifically which fan, measured input
parameter, or datalink input parameter is experiencing a fault condition. Report both active and
previously active fault codes with the number of detections/occurrences, time of the first and
most recent fault detection, and cumulative time the fault was active. Where electric fans are
used for cooling there shall be ample field experience. As a minimum, 50 electric fan based
cooling systems shall be in transit revenue generating operation for at least 2 years.
A sight glass to determine satisfactory engine coolant level shall be provided and shall be accessible
by opening one of the engine compartment's access doors. A spring-loaded, push button type valve
to safely release pressure or vacuum in the cooling system shall be provided with both it and the
water filler no more than 60 inches above the ground and both shall be accessible through the same
access door.
12.2 Radiator
The radiator, and charge air cooler if integrated, shall be of durable corrosion-resistant construction.
Radiators with copper/brass construction shall be fitted with bolted-on removable tanks. Brazed
aluminum radiators shall have welded cast tanks. Automotive crimped-on tanks are more susceptible
to leaks and early failure, and shall not be used. The radiator shall be designed so a mechanic can
gain access to a substantial portion of the side facing the engine for the purpose of cleaning the
radiator in five minutes or less.
Radiators shall have a fin density 10 fins per inch or less and shall not have louvered/slit designs.
These are more susceptible to clogging and deteriorating cooling performance over time and shall
not be used. Radiators shall utilize a bar and plate design so they are robust and can be cleaned with
high pressure spray wash.
For certain severe environments, a secondary cooler may be used to increase the ambient
temperature capacity for a cooling system. The secondary cooler shall be remote mounted, but below
the coolant surge tank. Air flow should be provided with brushless electric fans. If an application
requires a boost pump to maintain coolant flow to the secondary cooler, a brushless electric water
pump shall be used.
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